Intake Plenum

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I wanted a common air intake plenum to use with my ITBs.  I did not want to use multiple air filters because they can cause problems with air flow balance between the ITBs.

TWM sells a generic air box for use with their ITBs.  I purchased this when I got my TWM ITBs knowing it would need to be modified to clear the brake booster on the E21.

I installed the base of the air box along with the short air horns.  Then I started to figure out how much of the air box needed to be cut out to clear the brake booster.

Once the cutout was made, I inserted a block of foam and started shaping it.  I attempted to get the shape as close to the brake booster as possible but still allow removal.  This was done to maximize the clearance between the #4 air horn and the inside of the air box.

Then I just needed to lay-up a couple layers of fiberglass cloth and resin over the foam.  I let it cure over night and then dissolved the foam with some acetone.

I then hung a K&N cone filter off the air plenum using an elbow.

 

 

 

 

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This site was last updated 12/29/09